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Ford
Motor Company announced last year that it would build the Ford
GT to help celebrate the automakers' 100th anniversary.
Regular production of the Ford GT performance vehicle will
begin in Spring 2004.
Lear
was named by Ford as the complete interior integrator on the
Ford GT program. Since weight is always a consideration in the
automotive industry and especially in the high performance
sector, Lear identified Hanwha Azdel SuperLite composite as a good
fit for this application and sought GE Plastics help on the
program.
"To
meet the Ford GT challenge, Lear was required to apply more
technology, more innovation, and take more risks to support
the shortest product development cycle in recent automotive
product development history," said Jim Masters, president
of Lear's Electrical Systems Division. "It was a huge
undertaking and GE Plastics was instrumental in allowing Lear
to achieve these goals."
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With
its lightweight advantage, ultra-thin profile, high
stiffness-to-weight ratio, the aesthetically appealing Hanwha Azdel SuperLite composite offers these important benefits for
automotive interiors. Extremely versatile as a sheet, it can
be made into numerous parts varying in thickness and
stiffness. Since the composite allows manufacturers to often
use existing tooling, it helps prevent creasing during the
installation process. Hanwha Azdel SuperLite composite offers better
moisture resistance and lower emissions than traditional
materials and is recyclable, a key benefit in the global
automotive industry.
"Hanwha Azdel
SuperLite allows up to 20 percent system cost reduction due to
its lightweight, low pressure forming, and compression of the
part development cycle. We continue to discover innovative
opportunities to take advantage of this product line both in
and out of the automotive industry." said Ken Forden,
President of Hanwha Azdel for GE Plastics.
Lear
Corporation, a Fortune 500 company headquartered in
Southfield, Mich., USA, focuses on integrating complete
automotive interiors, including seat systems, interior trim
and electrical systems. With annual net sales of $14.4 billion
in 2002, Lear is the world's largest automotive interior
systems supplier. The company's world-class products are
designed, engineered and manufactured by more than 115,000
employees at 280 facilities located in 33 countries.
The
GE Plastics Automotive Application Development Center in
Southfield, Mich., and the European Design Center in Bergen op
Zoom, The Netherlands, supply the world's leading automotive
manufacturers and tier suppliers with an extensive line of
high performance engineering thermoplastics. Technical experts
assist customers with concept generation, complete
pre-production constancy, application and performance
prediction, processing simulation, feasibility and cost
studies, advanced processing capabilities, system solutions,
and innovative automotive expertise. GE Plastics' affiliates,
Polymer Solutions Inc. in the United States and GE Polymer
Design Associates in Europe, can assist customers with a
complete set of design and engineering services, or with
finding a solution to a specific task. This expertise covers
the full range of automotive disciplines - styling,
engineering design, CAD, finite element analysis, model and
prototyping, tooling, testing and project management.
GE
Plastics is a leading producer of engineering thermoplastics
with major production facilities worldwide. GE Plastics
materials, including LEXAN® polycarbonate, are
used in a wide variety of applications such as CDs and DVDs,
automobile parts, computer housings, cookware, outdoor
signage, cell phones, bullet- resistant shielding and building
materials. Through its LNP Engineering Plastics business, the
company is a worldwide leader in the custom compounding of
engineering thermoplastics. GE Plastics is also a global
distributor of sheet, film, rod and tube products through GE
Polymershapes and GE Structured Products. In 2003, GE Plastics
is celebrating the 50th Anniversary of LEXAN polycarbonate,
discovered in 1953 by GE chemist Dr. Daniel W. Fox. The
company's web site is located at www.geplastics.com,
and to learn more about LEXAN visit www.gelexan.com.
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